Agility Build Time

Reasons we selected the project

Build time was too slow and not in line with company strategy.

Our objectives

Reduce Agility build time by 25%

How we achieved our objectives

  • Trial time was reduced by 27%
  • Video and analyse Agility build processes
  • Identify waste within processes
  • Created a flow process analysis
  • Suggested sub assembly for build parts
  • Video operators again and compared data
  • Created new S.O.P

Skills we learnt

  • 5S
  • 8 wastes
  • Fishbone diagram
  • Data analysis
  • Risk assessments

Pre-Improvement Data

  • Quality – 85% (5S Score)
  • Cost – £ 9.00 per unit
  • Delivery – 15 mins per unit

Post-Improvement Data

  • Quality – 92% (5S score)
  • Cost – £ 6.60 per unit
  • Delivery – 11 mins per unit = 60 hours per year
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