Agility Build Time
Reasons we selected the project
Build time was too slow and not in line with company strategy.
Our objectives
Reduce Agility build time by 25%
How we achieved our objectives
- Trial time was reduced by 27%
- Video and analyse Agility build processes
- Identify waste within processes
- Created a flow process analysis
- Suggested sub assembly for build parts
- Video operators again and compared data
- Created new S.O.P
Skills we learnt
- 5S
- 8 wastes
- Fishbone diagram
- Data analysis
- Risk assessments
Pre-Improvement Data
- Quality – 85% (5S Score)
- Cost – £ 9.00 per unit
- Delivery – 15 mins per unit
Post-Improvement Data
- Quality – 92% (5S score)
- Cost – £ 6.60 per unit
- Delivery – 11 mins per unit = 60 hours per year